根據(jù)物料特性選擇氣力輸送系統(tǒng)類型,核心是匹配物料的物理化學屬性與不同系統(tǒng)(負壓、正壓、混合)的輸送優(yōu)勢,避免堵管、磨損、污染等問題。
Selecting the type of pneumatic conveying system based on the characteristics of the material, the core is to match the physical and chemical properties of the material with the conveying advantages of different systems (negative pressure, positive pressure, mixing), and avoid problems such as pipe blockage, wear, and pollution.
1. 按物料物理特性選擇
1. Select based on the physical properties of the material
粒度與密度:
Particle size and density:
細粉(如面粉、滑石粉,粒度<100μm)、輕質(zhì)物料:優(yōu)先選負壓輸送系統(tǒng)。負壓環(huán)境不易導致粉體團聚,且能從多個點同時吸料,適合分散產(chǎn)塵點的收集輸送。
Fine powders (such as flour and talcum powder, particle size<100 μ m) and lightweight materials: Priority should be given to negative pressure conveying systems. Negative pressure environment is less likely to cause powder agglomeration and can simultaneously absorb materials from multiple points, making it suitable for collecting and transporting dispersed dust producing points.
粗顆粒(如石英砂、小顆粒礦石,粒度>1mm)、重質(zhì)物料:優(yōu)先選正壓輸送系統(tǒng)(如濃相正壓)。正壓能提供更強的推力,避免顆粒因自重沉積堵管,且輸送距離更遠(可達數(shù)百米)。
Coarse particles (such as quartz sand, small particle ores, particle size>1mm) and heavy materials: priority should be given to positive pressure conveying systems (such as concentrated phase positive pressure). Positive pressure can provide stronger thrust, avoid particle blockage due to self weight deposition, and transport over longer distances (up to several hundred meters).
磨琢性:
Grinding property:
高磨琢性物料(如剛玉粉、鐵礦石粉):選濃相正壓輸送系統(tǒng)。其輸送速度低(通常<5m/s),物料與管道摩擦小,可減少管道磨損;同時避免用負壓系統(tǒng)(負壓下高速氣流會加劇磨損)。
High abrasive materials (such as corundum powder and iron ore powder): selected dense phase positive pressure conveying system. Its conveying speed is low (usually<5m/s), and the friction between the material and the pipeline is small, which can reduce pipeline wear; At the same time, avoid using negative pressure systems (high-speed airflow under negative pressure can exacerbate wear).
流動性與粘性:
Liquidity and viscosity:
易結(jié)塊、高粘性物料(如糖粉、濕煤粉):選正壓稀相輸送系統(tǒng)(需配流化裝置)。正壓氣流能吹動物料,流化裝置可防止結(jié)塊,而負壓系統(tǒng)易因物料粘壁導致吸料口堵塞。
Materials that are prone to clumping and have high viscosity (such as sugar powder and wet coal powder): choose a positive pressure dilute phase conveying system (requiring a fluidized bed device). Positive pressure airflow can blow animal materials, fluidization devices can prevent clumping, while negative pressure systems are prone to blockage of the suction port due to material sticking to the wall.
2. 按物料化學特性選擇
2. Select according to the chemical properties of the material
易燃易爆物料(如煤粉、鋁粉):
Flammable and explosive materials (such as coal powder and aluminum powder):
優(yōu)先選負壓輸送系統(tǒng),若需長距離輸送則選防爆型正壓輸送系統(tǒng)。負壓系統(tǒng)即使泄漏,也不會向外釋放可燃粉塵,降低爆炸風險;正壓系統(tǒng)需全密閉+防爆電機、管道,避免粉塵與空氣混合達到爆炸極限。
Prioritize the negative pressure conveying system, and if long-distance conveying is required, choose the explosion-proof positive pressure conveying system. Even if the negative pressure system leaks, it will not release combustible dust outward, reducing the risk of explosion; The positive pressure system needs to be fully enclosed with explosion-proof motors and pipelines to prevent dust from mixing with air and reaching explosive limits.
易吸潮、怕污染物料(如醫(yī)藥粉體、食品原料):
Easy to absorb moisture and afraid of contamination materials (such as pharmaceutical powders and food raw materials):
選全密閉正壓輸送系統(tǒng)(如稀相正壓)。正壓系統(tǒng)可充惰性氣體(如氮氣)隔絕空氣與水分,且管道無死角,避免物料殘留污染,而負壓系統(tǒng)可能吸入外界空氣與潮氣。
Choose a fully enclosed positive pressure conveying system (such as dilute phase positive pressure). The positive pressure system can be filled with inert gas (such as nitrogen) to isolate air and moisture, and the pipeline has no dead corners to avoid material residue pollution, while the negative pressure system may inhale external air and moisture.
腐蝕性物料(如鹽粉、酸堿粉體):
Corrosive materials (such as salt powder, acid alkali powder):
無論選負壓還是正壓系統(tǒng),核心是匹配耐腐蝕材質(zhì)管道與設(shè)備(如不銹鋼316L),系統(tǒng)類型需結(jié)合輸送距離(短距用負壓,長距用正壓)。
Whether choosing a negative pressure or positive pressure system, the core is to match corrosion-resistant material pipelines and equipment (such as stainless steel 316L), and the system type needs to be combined with the conveying distance (negative pressure for short distances, positive pressure for long distances).
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