冬季氣力輸送系統設備維修保養(yǎng),氣力輸送系統機器設備有很多是安裝在戶外環(huán)境的,寒冷的冬季,特別是在是夜里溫差較大且氣力輸送系統不運轉的狀況,若設備維修保養(yǎng)處理不當,非常容易發(fā)生隔天白天沒法正常的運轉的狀況,那冬季我們應當怎樣維護維護保養(yǎng)氣力輸送系統呢?今天就由山東熠生輝小編帶大家去了解一下:在冬季,要想正常的運用氣力輸送系統,首要的便是潤滑及時性,以預防結冰。
Winter maintenance and upkeep of pneumatic conveying system equipment. Many pneumatic conveying system machines and equipment are installed in outdoor environments. In the cold winter, especially when there is a large temperature difference at night and the pneumatic conveying system does not operate, if the equipment maintenance and upkeep are not handled properly, it is very easy to encounter the situation where it cannot operate normally during the next day. So, how should we maintain and upkeep the pneumatic conveying system in winter? Today, the editor from Shandong Yishuanghui will take you to understand: in winter, in order to use the pneumatic conveying system normally, the most important thing is timely lubrication to prevent icing.
氣力輸送設備需要在運轉前向活動風箱中加進去定量的油。其效用是對活動風道兩邊的油封進行潤滑。減速器的調節(jié)機構也需要加入適量的機油,燃料的量能夠以機油標準線為參照。
Pneumatic conveying equipment needs to add a certain amount of oil to the movable air box before operation. Its function is to lubricate the oil seals on both sides of the active air duct. The adjustment mechanism of the reducer also needs to add an appropriate amount of oil, and the amount of fuel can be based on the oil standard line.
冬季氣力輸送設備的使用的潤滑油,因為溫度較低,應當選用用N46。初次使用后,應在一個月內更換機油。一般來說,一年只需要更換兩次。
The lubricating oil used for winter pneumatic conveying equipment should be N46 due to its low temperature. After initial use, the engine oil should be replaced within one month. Generally speaking, it only needs to be replaced twice a year.
冬季維護保養(yǎng),不論是什么機器設備只要是保養(yǎng)便是最好的機器設備,而潤滑是最佳的形式,因此冬季,要讓氣力輸送設備保證正常的運轉,抓好潤滑工作。
Winter maintenance is the best way to maintain any machinery and equipment, and lubrication is the best form. Therefore, in winter, it is necessary to ensure the normal operation of pneumatic conveying equipment and do a good job in lubrication.
氣力輸送設備日常工作維護與保養(yǎng)來決定,能不能順利進行地運用于出產,除規(guī)劃,制造,機器設備及使用各方面都需要十分仔細外,平常的維護保養(yǎng)也是十分關鍵的。特別是在氣力輸送設備均在密封性狀況下工作,很多機械故障風險不容易察覺,這就更顯著及時性維修與養(yǎng)護的重要程度。
The daily maintenance and upkeep of pneumatic conveying equipment determine whether it can be smoothly used in production. In addition to careful planning, manufacturing, machinery and equipment, and usage, regular maintenance and upkeep are also crucial. Especially when pneumatic conveying equipment operates under sealed conditions, many mechanical failure risks are difficult to detect, which highlights the importance of timely maintenance and upkeep.
氣力輸送系統機器設備大致可分成:氣源機械、風管、旋轉供料器、輸料管、岔路、分離器、卸料器、含塵管、除塵體系,閥門及電控體系等。
The mechanical equipment of pneumatic conveying system can be roughly divided into: air source machinery, air duct, rotary feeder, conveying pipe, fork, separator, unloader, dust pipe, dust removal system, valve and electrical control system, etc.
1、風管的維護
1. Maintenance of air ducts
通常講,風管,管道維修量并不大,但需要注意風管相接處的密封性狀況,時常關注管道是不是有銹鉵。風機上風帽的毀壞會導致雨水罐入,也應及時性修理。
Generally speaking, the amount of maintenance for air ducts and pipelines is not large, but it is necessary to pay attention to the sealing condition of the joints of the air ducts and regularly check whether the pipelines have rust. The damage to the wind cap on the fan can cause rainwater to enter the tank, and it should be repaired in a timely manner.
氣力輸送系統中風管包含了從氣體壓縮機排出口起直到供料器(或發(fā)送罐)的進氣口,連同這中間的儲氣罐、氣水分離器、供氣系統及相應的配管。貯氣罐與氣水分離器歸屬于壓力容器,應遵循壓力容器的運用要求按時檢查其安全性能,另外要非常注意安全閥調定壓力是不是準確。儲氣罐與氣水分離器中積存的油水應及時性排出。
The air duct in the pneumatic conveying system includes the air inlet from the discharge port of the gas compressor to the feeder (or sending tank), along with the intermediate gas storage tank, gas water separator, gas supply system, and corresponding piping. Gas storage tanks and gas water separators belong to pressure vessels, and their safety performance should be checked on time according to the application requirements of pressure vessels. In addition, it is important to pay close attention to whether the pressure setting of the safety valve is accurate. The accumulated oil and water in the gas storage tank and gas water separator should be promptly discharged.
2、氣源機械的維護
2. Maintenance of gas source machinery
氣源機械指空氣壓縮機和羅茨風機。因為是用排氣進行輸送,故對壓氣機械本身不會產生特殊的維修維護保養(yǎng)難題??梢勒崭髦圃鞆S的產品說明書按要求進行維修與維護保養(yǎng)就可以。
Air source machinery refers to air compressors and Roots blowers. Because exhaust is used for transportation, there will be no special maintenance and upkeep issues for the compressor itself. Repair and maintenance can be carried out according to the product manuals of each manufacturer as required.
冬季氣力輸送系統在寒冷的冬季該怎樣設備維修保養(yǎng),在戶外安裝的氣力輸送設備在冬天要注意設備維修保養(yǎng),特別是在是夜里停止運轉的情況要更為關注氣力輸送系統機器設備的設備維修保養(yǎng)。我們在正常的設備維修保養(yǎng)過程中要注意按時檢修巡視機器設備有沒有異?,F象,注意氣源機器設備、風管、供料器、分路、料氣分離器、卸料器、含塵管、除塵部分、電控體系等部分的氣力輸送設備的設備維修保養(yǎng)。
How to maintain the pneumatic conveying system in winter during the cold season? It is important to pay attention to the maintenance of outdoor pneumatic conveying equipment, especially when it stops running at night. We should pay attention to timely maintenance and inspection of machinery and equipment for any abnormal phenomena during normal equipment maintenance. We should also pay attention to the maintenance and repair of pneumatic conveying equipment such as gas source machinery, air ducts, feeders, splitters, material gas separators, unloaders, dust pipes, dust removal parts, and electrical control systems.
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